KALAIVANAN VARATHARAJAN
Advanced Completion Assembler
Profile summary
with over 10 years of experience in mechanical assembly, inspection, maintenance, and firefighting systems. Skilled in QA/QC coordination, dimensional inspection, factory acceptance testing (FAT), and mechanical troubleshooting. Strong understanding of engineering drawings, BOMs, standards (API, ASME, NFPA), and client specifications. Recognized for exceptional planning, documentation accuracy, and team leadership in high-risk industrial environments.
Professional experience
• Inspect and assemble completion tools including downhole, open hole packers, and safety valves. • Perform dimensional verification and FAT testing to ensure conformity with standards. • Review engineering drawings, BOMs, and inspection checklists. • Collaborate with QA/QC teams during FAT and client inspections to maintain quality. • Train technicians on inspection and assembly techniques ensuring safety and compliance.
• Led preventive and breakdown maintenance operations across mechanical systems. • Supervised inspection of pumps, motors, pneumatic valves, and hydraulic systems. • Verified work against HSE standards and inspection documentation. • Guided a team of technicians to improve efficiency and safety performance.
• Conducted inspection and maintenance of deluge, foam, and fire suppression systems. • Developed maintenance schedules and inspection reports. • Ensured system reliability through proper RCA and performance testing.
• Supervised installation and inspection of mechanical fire safety equipment. • Conducted testing and commissioning to ensure compliance with client standards. • Performed RCA to improve reliability and reduce downtime.
• Conducted inspection, maintenance, and operation of dyeing and dryer machines. • Implemented efficiency improvements and tracked maintenance KPIs. • Prepared inspection logs and reports for management.